Independent · Not affiliated with NHTSA or any automaker MethodologyData sourcesData refreshed Oct 6, 2026

2003 Ford Explorer: Problems, Recalls and MPG

What this means

NHTSA lists 2 recall campaigns for the 2003 Ford Explorer, most recently filed September 2004. Owners have filed 1,131 complaints with NHTSA, most often about the structure.

Data summary generated from official records. Methodology Data: NHTSA, DOT, EPA · Refreshed Oct 6, 2026
Compare

Recalls (2)

NHTSA lists 2 recall campaigns for the 2003 Ford Explorer. Check whether yours was repaired with NHTSA's free VIN lookup ↗

Only NHTSA and your automaker know whether your specific car was repaired. PlainVIN shows every recall campaign listed for a model year, with the official text and how many cars have been fixed so far.

Check on NHTSA ↗
Listed for 2003 Ford Explorer. Not checked against your VIN.
Recall 04V442000 Filed Sep 13, 2004

FORD/REAR LIFTGATE GLASS

Structure · body · hatchback/liftgate · hinge and attachments
Official NHTSA text
Summary
ON CERTAIN SPORT UTILITY VEHICLES, THE LIFTGATE GLASS STRUT MAY BECOME DISENGAGED OR THE HINGE MAY FRACTURE ALLOWING THE GLASS TO FALL AND POSSIBLY BREAK.
Consequence
IF THE HINGE SHOULD FRACTURE, THERE IS A POTENTIAL FOR THE GLASS TO FALL AND ULTIMATELY BREAK AND PERSONAL INJURIES COULD OCCUR.
Remedy
DEALERS WILL HAVE THE LIFTGATE GLASS STRUT BRACKETS AND GLASS HINGES REPLACED. FOR THE VEHICLES BUILT FROM AUGUST 1, 2000 THROUGH MARCH 3, 2002, THE DEALERS WILL REPLACE THE HINGES AND LIFTGATE STRUT BRACKET. ON VEHICLES BUILT FROM MARCH 3, 2002 THROUGH JUNE 23, 2003, THE DEALERS WILL ONLY REPLACE THE HINGES. THE RECALL BEGAN ON SEPTEMBER 30, 2004. A POSTCARD WAS SENT TO OWNERS ON DECEMBER 27, 2004, ADVISING THEM THAT PARTS ARE NOW AVAILABLE. OWNERS SHOULD CONTACT FORD AT 1-800-392-3673.
Repair progress not yet reported955,732 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 04V442000
Listed for 2003 Ford Explorer. Not checked against your VIN.
Recall 03V094000 Filed Mar 7, 2003

SOUTHERN COMFORT/RUNNING BOARDS

Structure
Official NHTSA text
Summary
CERTAIN PICKUP TRUCK, VAN, AND MINI VAN CONVERSIONS EQUIPPED WITH SOUTHERN COMFORT BUILT RUNNING BOARDS THAT CONTAIN CERTAIN COURTESY LIGHTS MANUFACTURED BY AMERICAN TECHNOLOGY COMPONENTS, INC. THESE UNITS CONTAIN A COURTESY LIGHT OR LIGHTS THAT MIGHT OVERHEAT WHEN THE WIRE HARNESS IS EXPOSED TO EXCESSIVE MOISTURE AND ROAD SALT.
Consequence
THIS OVERHEATING CONDITION CAN CAUSE THE RUNNING BOARD TO MELT OR CAUSE A FIRE.
Remedy
DEALERS WILL REPLACE THE WIRING HARNESS ON THESE RUNNING BOARDS. OWNER NOTIFICATION BEGAN MARCH 7, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT SOUTHERN COMFORT AT 1-800-745-6096.
Repair progress not yet reported3,674 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 03V094000

PlainVIN shows public government records for education. It isn't a vehicle inspection or legal advice. Check your own VIN with NHTSA or your dealer.

Owner complaints (1,131)

1,131 complaints filed with NHTSA (owner reports, not verified findings). The structure is mentioned most often.

60involved a crash
10involved a fire
57injuries reported
2deaths reported

As reported by owners in their complaints. These are reports, not NHTSA findings.

Most-reported components

Complaints filed with NHTSA for the 2003 Ford Explorer, by component (top 10). One complaint can list several components, so these add up to more than 1,131.Source: NHTSA ODI owner complaints · Retrieved Oct 6, 2026 · Report a data error

How 2003 compares with other Explorer years

Best and worst Explorer years →
1999200020012002200320042005200620072008
This year (2003)Other yearsStill collecting reports

Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Owners are still filing reports for recent model years, so these counts will grow. Source: NHTSA ODI, retrieved Oct 6, 2026.

Fuel economy: up to 16 mpg combined

16
mpg combined
14
city
19
highway
EPA annual fuel cost
$4,200
CO₂ tailpipe
555 g/mi
EPA class
Sport Utility Vehicle -

What it costs you to run

$4,082per year
$340per month
938gallons a year

Miles ÷ 16 mpg × $4.354 (EIA US average regular, week of Oct 5, 2026, all taxes included). Source: EPA · EIA.

EPA label estimates from lab tests; your mileage will vary.

Specs by configuration

2003 Ford Explorer configurations with EPA data
Engine · transmissionDriveCity / Hwy / CombEPA $/yrCO₂ g/mi
4 L 6-cyl · 5-speed automatic4-Wheel or All-Wheel Drive14 / 19 / 16$4,200555
4 L 6-cyl · 5-speed automaticRear-Wheel Drive14 / 19 / 16$4,200555
4.6 L 8-cyl · 5-speed automaticRear-Wheel Drive13 / 18 / 15$4,450593
4.6 L 8-cyl · 5-speed automatic4-Wheel or All-Wheel Drive13 / 18 / 15$4,450593

Source: EPA fuel economy data, retrieved Oct 6, 2026. Configurations are listed when EPA and NHTSA records match.

Used blue SUV on a sunny dealer lot with its hood open and a clipboard on the fender

Looking at a 2003 Explorer for sale?

Print a one-page buyer's checklist: each recall campaign with a box to tick when the seller shows proof of repair, the top complaint areas to inspect, crash stars, MPG, and a link back to this page.

All Explorer years

Where to next

2003 Ford Explorer FAQ

How many recalls does the 2003 Ford Explorer have?

NHTSA lists 2 recall campaigns: 04V442000 (structure), 03V094000 (structure). Use NHTSA's VIN lookup to see whether a specific car was repaired.

What are the most common 2003 Ford Explorer problems?

Owners filed 1,131 complaints with NHTSA. Structure (354), Power train (335), Engine and engine cooling (69) are mentioned most. These are owner reports, not verified findings.

What mpg does the 2003 Ford Explorer get?

EPA rates the 4 L 6-cyl · 5-speed automatic version at 14 city, 19 highway and 16 combined mpg. Other configurations are listed in the fuel economy section.

How does the 2003 Explorer compare with other years?

Among the 1999–2008 Ford Explorer model years at least five years old, the 2008 drew the fewest complaints (148) and the 2002 the most (3,295). The 2003 drew 1,131. Counts are owner reports, not failure rates.

How this page was madeSources, processing, limits, review and changes

Processing

  • Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
  • Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.

Limitations

  • Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
  • Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
  • Recent model years are still collecting reports.

Review

Data compiled automatically from the official files listed here.

Changelog

  • 2026-10-06 Data refreshed from the official files.
Was this report useful?Report a data error
My Garage
Save this car and we'll flag new recall campaigns next time you visit.