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2016 Toyota Highlander: Problems, Recalls and MPG

What this means

NHTSA lists 2 recall campaigns for the 2016 Toyota Highlander, most recently filed October 2016. Owners have filed 111 complaints with NHTSA, most often about the unknown or other. In NHTSA crash tests it earned 5 stars overall.

Data summary generated from official records. Methodology Data: NHTSA, DOT, EPA · Refreshed Oct 6, 2026
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Recalls (2)

NHTSA lists 2 recall campaigns for the 2016 Toyota Highlander. Check whether yours was repaired with NHTSA's free VIN lookup ↗

Only NHTSA and your automaker know whether your specific car was repaired. PlainVIN shows every recall campaign listed for a model year, with the official text and how many cars have been fixed so far.

Check on NHTSA ↗
Listed for 2016 Toyota Highlander. Not checked against your VIN.
Recall 16V775000 Filed Oct 24, 2016

Brake Fluid Level Sensor Inoperative/FMVSS 135

Electrical system · wiring
Official NHTSA text
Summary
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2016 Highlander vehicles manufactured May 26, 2016, to September 16, 2016. The brake fluid level sensor may not be connected to the wire harness, preventing the sensor from detecting the brake fluid level. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) No. 135, "Light Vehicle Brake Systems."
Consequence
If the brake fluid level is low and is not detected, the braking performance may be decreased, increasing the risk of a crash.
Remedy
Toyota will notify owners, and dealers will inspect and, as necessary, connect the wire harness to the sensor, free of charge. The recall began November 14, 2016. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this G03.
89.1% repairedof 7,056 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 16V775000
Listed for 2016 Toyota Highlander. Not checked against your VIN.
Recall 16V420000 Filed Jun 9, 2016

Incorrect Load Carrying Capacity Label/FMVSS 110

Equipment · other · labels
Official NHTSA text
Summary
Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2016 Toyota Camry and Highlander, 2015-2016 Toyota Tundra, Scion FR-S, and tC vehicles. The Load Carrying Capacity Modification Label may not reflect the correct added weight of the installed accessories. As a result, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 110, "Tire Selection and Rims for Passenger Cars."
Consequence
An incorrect label may lead an owner to overload the vehicle, increasing the risk of a crash.
Remedy
SET will notify owners, and provide a corrected label for placement over the inaccurate label, free of charge. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226.
96.5% repairedof 4,253 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 16V420000

PlainVIN shows public government records for education. It isn't a vehicle inspection or legal advice. Check your own VIN with NHTSA or your dealer.

Owner complaints (111)

111 complaints filed with NHTSA (owner reports, not verified findings). The unknown or other is mentioned most often.

14involved a crash
1involved a fire
11injuries reported
0deaths reported

As reported by owners in their complaints. These are reports, not NHTSA findings.

Most-reported components

Complaints filed with NHTSA for the 2016 Toyota Highlander, by component (top 10). One complaint can list several components, so these add up to more than 111.Source: NHTSA ODI owner complaints · Retrieved Oct 6, 2026 · Report a data error

How 2016 compares with other Highlander years

Best and worst Highlander years →
2012201320142015201620172018201920202021
This year (2016)Other yearsStill collecting reports

Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Owners are still filing reports for recent model years, so these counts will grow. Source: NHTSA ODI, retrieved Oct 6, 2026.

Crash tests: 5 stars overall

Overall★★★★★
Frontal crashDriver 4★ · Passenger 5★★★★★☆
Side crashDriver 5★ · Passenger 5★★★★★★
Side pole★★★★★
RolloverRollover risk 18.5%★★★★☆
Front seat of a modern car with the seat belt buckled across the passenger seat
Compare fairly. Compare stars only between vehicles of similar size and weight. Ratings apply to the tested configuration.

Source: NHTSA 5-Star Safety Ratings (NCAP), 2016 Toyota Highlander suv fwd, retrieved Oct 6, 2026.

Fuel economy: up to 28 mpg combined

28
mpg combined
28
city
28
highway
EPA annual fuel cost
$2,400
CO₂ tailpipe
313 g/mi
EPA class
Standard Sport Utility Vehicle

What it costs you to run

$2,333per year
$194per month
536gallons a year

Miles ÷ 28 mpg × $4.354 (EIA US average regular, week of Oct 5, 2026, all taxes included). Source: EPA · EIA.

EPA label estimates from lab tests; your mileage will vary.

Specs by configuration

2016 Toyota Highlander configurations with EPA data
Engine · transmissionDriveCity / Hwy / CombEPA $/yrCO₂ g/mi
3.5 L 6-cyl · AV-S6 CVTAll-Wheel Drive28 / 28 / 28$2,400313
2.7 L 4-cyl · 6-speed automaticFront-Wheel Drive20 / 25 / 22$3,050398
3.5 L 6-cyl · 6-speed automaticFront-Wheel Drive19 / 25 / 21$3,200425
3.5 L 6-cyl · 6-speed automaticAll-Wheel Drive18 / 24 / 20$3,350437

Source: EPA fuel economy data, retrieved Oct 6, 2026. Configurations are listed when EPA and NHTSA records match.

Used blue SUV on a sunny dealer lot with its hood open and a clipboard on the fender

Looking at a 2016 Highlander for sale?

Print a one-page buyer's checklist: each recall campaign with a box to tick when the seller shows proof of repair, the top complaint areas to inspect, crash stars, MPG, and a link back to this page.

All Highlander years

Where to next

2016 Toyota Highlander FAQ

How many recalls does the 2016 Toyota Highlander have?

NHTSA lists 2 recall campaigns: 16V775000 (brake), 16V420000 (equipment). Use NHTSA's VIN lookup to see whether a specific car was repaired.

What are the most common 2016 Toyota Highlander problems?

Owners filed 111 complaints with NHTSA. Unknown or other (21), Service brakes (19), Electrical system (14) are mentioned most. These are owner reports, not verified findings.

What mpg does the 2016 Toyota Highlander get?

EPA rates the 3.5 L 6-cyl · AV-S6 CVT version at 28 city, 28 highway and 28 combined mpg. Other configurations are listed in the fuel economy section.

What safety rating did the 2016 Toyota Highlander get?

NHTSA rated the 2016 Toyota Highlander suv fwd 5 stars overall, with 4 stars frontal, 5 stars side and 4 stars rollover (18.5% rollover risk).

How does the 2016 Highlander compare with other years?

Among the 2012–2021 Toyota Highlander model years at least five years old, the 2016 drew the fewest complaints (111) and the 2021 the most (527). The 2016 drew 111. Counts are owner reports, not failure rates.

How this page was madeSources, processing, limits, review and changes

Processing

  • Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
  • Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.

Limitations

  • Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
  • Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
  • Recent model years are still collecting reports.

Review

Data compiled automatically from the official files listed here.

Changelog

  • 2026-10-06 Data refreshed from the official files.
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