Independent · Not affiliated with NHTSA or any automaker MethodologyData sourcesData refreshed Oct 6, 2026

2021 Volvo XC60: Problems, Recalls and MPG

What this means

NHTSA lists 5 recall campaigns for the 2021 Volvo XC60, most recently filed March 2025. Owners have filed 48 complaints with NHTSA, most often about the electrical system.

Data summary generated from official records. Methodology Data: NHTSA, DOT, EPA · Refreshed Oct 6, 2026
Caution Fewer than 50 complaints filed. With this few reports, patterns may not be meaningful.
Compare

Recalls (5)

NHTSA lists 5 recall campaigns for the 2021 Volvo XC60. Check whether yours was repaired with NHTSA's free VIN lookup ↗

Only NHTSA and your automaker know whether your specific car was repaired. PlainVIN shows every recall campaign listed for a model year, with the official text and how many cars have been fixed so far.

Check on NHTSA ↗
Listed for 2021 Volvo XC60. Not checked against your VIN.
Recall 25V179000 Filed Mar 24, 2025

High-Voltage Battery May Short Circuit

Electrical system · propulsion system · traction battery
Official NHTSA text
Summary
Volvo Car USA, LLC (Volvo Car) is recalling certain 2020-2021 S90, 2020-2022 S60, V60, XC60, XC90, and 2022 V90 plug-in hybrid vehicles. The high-voltage battery may experience a short circuit within the battery module when the battery is fully charged and the vehicle is parked.
Consequence
A short circuit in a high-voltage battery increases the risk of a fire.
Remedy
Owners are advised not to charge their vehicles until the remedy has been completed. Dealers will inspect and replace the high-voltage battery module as necessary. In addition, dealers will update the software to monitor the battery. All repairs will be performed free of charge. Owner notification letters were mailed May 28, 2025. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10312.
85.5% repairedof 7,483 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 25V179000
Listed for 2021 Volvo XC60. Not checked against your VIN.
Recall 23V001000 Filed Jan 5, 2023

Steering Wheel May Lock Up

Steering
Official NHTSA text
Summary
Volvo Car USA, LLC (Volvo Car) is recalling certain 2019-2022 V60CC, XC60, and XC90 vehicles. During steering gear assembly, double screws may have been assembled on top of each other, which can cause a screw to fall into the gearbox housing.
Consequence
A screw inside the gearbox housing can cause the steering wheel to lock up and increase the risk of a crash.
Remedy
Dealers will replace the steering gear, free of charge. Owner notification letters are expected to be mailed March 1, 2023. Owners may contact Volvo Car's customer service at 1-800-458-1552. Volvo Car's number for this recall is R10213.
96% repairedof 74 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 23V001000
Listed for 2021 Volvo XC60. Not checked against your VIN.
Recall 21V716000 Filed Sep 15, 2021

Rotor and Shaft May Separate Causing a Loss of ABS

Service brakes, hydraulic
Official NHTSA text
Summary
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 S90L, 2020-2021 XC60, and XC90 vehicles. An improperly welded rotor and shaft may separate within the integrated brake system.
Consequence
Separation of the rotor and shaft may cause a reduction in braking assistance and a loss of the Antilock Brake System (ABS) and Electronic Stability Control (ESC), increasing the risk of a crash.
Remedy
Dealers will replace the hydraulic unit, free of charge. Owner notification letters were mailed October 22, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10120.
100% repairedof 9 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 21V716000
Listed for 2021 Volvo XC60. Not checked against your VIN.
Recall 21V682000 Filed Sep 1, 2021

Seat Belt Locking Retractor Malfunction/FMVSS 208

Seat belts
Official NHTSA text
Summary
Volvo Car USA, LLC (Volvo Car) is recalling certain 2021 XC40, XC 40 Recharge, V60CC, V90, V90CC, XC90, and 2021-2022 V60, XC60, S60 vehicles. The seat belt automatic locking retractors may deactivate early, which can prevent the child restraint system from securing properly. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Consequence
An unsecured child restraint system can increase the risk of injury during a crash.
Remedy
Dealers will inspect and replace the seat belt assemblies, as necessary, free of charge. Owner notification letters were mailed October 13, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10111.
98.3% repairedof 19,149 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 21V682000
Listed for 2021 Volvo XC60. Not checked against your VIN.
Recall 21V001000 Filed Jan 7, 2021

SRS Control Unit Can Detach

Air bags
Official NHTSA text
Summary
Volvo Cars USA, LLC (Volvo Car) is recalling certain 2021 Volvo V60, V60 Cross Country, V90, V90 Cross Country, XC60, and XC90 vehicles. The Supplementary Restraint System (SRS) control unit may not have been properly attached to the car body and may detach during a crash.
Consequence
A detached SRS control unit can decrease the performance of occupant protection systems such as air bags, seat belts, and high voltage battery disconnect, increasing the risk of injury during a crash.
Remedy
Volvo Car will notify owners, and dealers will inspect and, as necessary, tighten the SRS control unit mounting screws, free of charge. The recall began February 12, 2021. Owners may contact Volvo Car customer service at 1-888-458-1552. Volvo Car's number for this recall is R10068.
98.8% repairedof 2,883 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 21V001000

PlainVIN shows public government records for education. It isn't a vehicle inspection or legal advice. Check your own VIN with NHTSA or your dealer.

Owner complaints (48)

48 complaints filed with NHTSA (owner reports, not verified findings). The electrical system is mentioned most often.

4involved a crash
0involved a fire
4injuries reported
0deaths reported

As reported by owners in their complaints. These are reports, not NHTSA findings.

Most-reported components

Complaints filed with NHTSA for the 2021 Volvo XC60, by component (top 10). One complaint can list several components, so these add up to more than 48.Source: NHTSA ODI owner complaints · Retrieved Oct 6, 2026 · Report a data error

How 2021 compares with other XC60 years

Best and worst XC60 years →
2016201720182019202020212022202320242025
This year (2021)Other yearsStill collecting reports

Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Owners are still filing reports for recent model years, so these counts will grow. Source: NHTSA ODI, retrieved Oct 6, 2026.

Fuel economy: up to 27 mpg combined

27
mpg combined
26
city
28
highway
EPA annual fuel cost
$3,050
CO₂ tailpipe
196 g/mi
EPA class
Small Sport Utility Vehicle

What it costs you to run

$2,419per year
$202per month
556gallons a year

Miles ÷ 27 mpg × $4.354 (EIA US average regular, week of Oct 5, 2026, all taxes included). Source: EPA · EIA.

EPA label estimates from lab tests; your mileage will vary.

Specs by configuration

2021 Volvo XC60 configurations with EPA data
Engine · transmissionDriveCity / Hwy / CombEPA $/yrCO₂ g/mi
2 L 4-cyl · 8-speed automaticAll-Wheel Drive26 / 28 / 27$3,050196
2 L 4-cyl · 8-speed automaticFront-Wheel Drive22 / 29 / 25$3,300359
2 L 4-cyl · 8-speed automaticAll-Wheel Drive21 / 28 / 24$3,400375
2 L 4-cyl · 8-speed automaticAll-Wheel Drive20 / 27 / 23$3,550386

Source: EPA fuel economy data, retrieved Oct 6, 2026. Configurations are listed when EPA and NHTSA records match.

Used blue SUV on a sunny dealer lot with its hood open and a clipboard on the fender

Looking at a 2021 XC60 for sale?

Print a one-page buyer's checklist: each recall campaign with a box to tick when the seller shows proof of repair, the top complaint areas to inspect, crash stars, MPG, and a link back to this page.

All XC60 years

Where to next

2021 Volvo XC60 FAQ

How many recalls does the 2021 Volvo XC60 have?

NHTSA lists 5 recall campaigns: 25V179000 (electrical), 23V001000 (steering), 21V716000 (brake), 21V682000 (seat belt), 21V001000 (air bag). Use NHTSA's VIN lookup to see whether a specific car was repaired.

What are the most common 2021 Volvo XC60 problems?

Owners filed 48 complaints with NHTSA. Electrical system (14), Unknown or other (11), Service brakes (9) are mentioned most. These are owner reports, not verified findings.

What mpg does the 2021 Volvo XC60 get?

EPA rates the 2 L 4-cyl · 8-speed automatic version at 26 city, 28 highway and 27 combined mpg. Other configurations are listed in the fuel economy section.

How does the 2021 XC60 compare with other years?

Among the 2016–2021 Volvo XC60 model years at least five years old, the 2017 drew the fewest complaints (16) and the 2021 the most (48). The 2021 drew 48. Counts are owner reports, not failure rates.

How this page was madeSources, processing, limits, review and changes

Processing

  • Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
  • Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.

Limitations

  • Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
  • Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
  • Recent model years are still collecting reports.

Review

Data compiled automatically from the official files listed here.

Changelog

  • 2026-10-06 Data refreshed from the official files.
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