Independent · Not affiliated with NHTSA or any automaker MethodologyData sourcesData refreshed Oct 6, 2026

1991 Volvo 940: Problems, Recalls and MPG

What this means

NHTSA lists 2 recall campaigns for the 1991 Volvo 940, most recently filed May 1991. Owners have filed 11 complaints with NHTSA, most often about the air bags.

Data summary generated from official records. Methodology Data: NHTSA, DOT, EPA · Refreshed Oct 6, 2026
Caution Fewer than 50 complaints filed. With this few reports, patterns may not be meaningful.
Compare

Recalls (2)

NHTSA lists 2 recall campaigns for the 1991 Volvo 940. Check whether yours was repaired with NHTSA's free VIN lookup ↗

Only NHTSA and your automaker know whether your specific car was repaired. PlainVIN shows every recall campaign listed for a model year, with the official text and how many cars have been fixed so far.

Check on NHTSA ↗
Listed for 1991 Volvo 940. Not checked against your VIN.
Recall 91V075000 Filed May 6, 1991

INTERIOR SYSTEMS:ACTIVE SEAT AND SHOULDER BELTS AN

Seat belts · front · anchorage
Official NHTSA text
Summary
SAFETY BELTS ARE DESIGNED TO BE ROUTED UNDER A DIAGONAL CROSS BRACE DURING FASTENING. THE INSTRUCTIONAL LABELS FOR THE BELT ROUTING ARE INADEQUATE, AND CAN RESULT IN INADVERTENT RELEASE OF THE BELT BUCKLE.
Consequence
CONSEQUENCE OF DEFECT: SAFETY BELT MISUSE COULD CAUSE THE SEAT OCCUPANT TO FACE GREATER RISK OF INJURY IN A SUDDEN STOP OR VEHICLE ACCIDENT IF AN INADVERTENT RELEASE OF THE SAFETY BELT OCCURRED.
Remedy
INSTALL LABELS TO INSTRUCT THE USER IN PROPER SAFETY BELT ROUTING; ALSO REPLACE SAFETY BELT BUCKLES.
Repair progress not yet reported485 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 91V075000
Listed for 1991 Volvo 940. Not checked against your VIN.
Recall 91V010000 Filed Jan 8, 1991

FUEL:FUEL PUMP

Fuel system, gasoline · delivery · fuel pump
Official NHTSA text
Summary
IF CONDITIONS OF HIGH AMBIENT TEMPERATURE, OVERFILLING OF THE FUEL TANK, AND INSUFFICIENT TORQUE ON THE SENDING UNIT LOCK RING EXIST SIMULTANEOUSLY, FUEL SEEPAGE MAY OCCUR FROM THE TOP OF THE TANK.
Consequence
FUEL SEEPAGE COULD RESULT IN FIRE IN THE PRESENCE OF ANIGNITION SOURCE.
Remedy
RETORQUE SENDING UNIT LOCK RING; REPLACE LOCK RING GASKET IF FUEL SEEPAGE IS DETECTED. NOTE: THE ONLY 940 MODEL SUBJECT TO THIS RECALL IS THE 940SE.
Repair progress not yet reported19,286 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 91V010000

PlainVIN shows public government records for education. It isn't a vehicle inspection or legal advice. Check your own VIN with NHTSA or your dealer.

Owner complaints (11)

11 complaints filed with NHTSA (owner reports, not verified findings). The air bags is mentioned most often.

1involved a crash
3involved a fire
1injuries reported
0deaths reported

As reported by owners in their complaints. These are reports, not NHTSA findings.

Most-reported components

Complaints filed with NHTSA for the 1991 Volvo 940, by component (top 6). One complaint can list several components, so these add up to more than 11.Source: NHTSA ODI owner complaints · Retrieved Oct 6, 2026 · Report a data error

How 1991 compares with other 940 years

Best and worst 940 years →
1 11 16 23 41 27 1 2
19901991199219931994199519971998
This year (1991)Other yearsStill collecting reports

Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Owners are still filing reports for recent model years, so these counts will grow. Source: NHTSA ODI, retrieved Oct 6, 2026.

Fuel economy: up to 18 mpg combined

18
mpg combined
16
city
22
highway
EPA annual fuel cost
$3,700
CO₂ tailpipe
494 g/mi
EPA class
Midsize Cars

What it costs you to run

$3,628per year
$302per month
833gallons a year

Miles ÷ 18 mpg × $4.354 (EIA US average regular, week of Oct 5, 2026, all taxes included). Source: EPA · EIA.

EPA label estimates from lab tests; your mileage will vary.

Specs by configuration

1991 Volvo 940 configurations with EPA data
Engine · transmissionDriveCity / Hwy / CombEPA $/yrCO₂ g/mi
2.3 L 4-cyl · 4-speed automaticRear-Wheel Drive16 / 22 / 18$3,700494
2.3 L 4-cyl · 4-speed automaticRear-Wheel Drive17 / 20 / 18$3,700494
2.3 L 4-cyl · 4-speed automaticRear-Wheel Drive17 / 20 / 18$3,700494
2.3 L 4-cyl · 4-speed automaticRear-Wheel Drive16 / 22 / 18$3,700494
2.3 L 4-cyl · 4-speed automaticRear-Wheel Drive17 / 20 / 18$3,700494
2.3 L 4-cyl · 4-speed automaticRear-Wheel Drive17 / 20 / 18$3,700494

Source: EPA fuel economy data, retrieved Oct 6, 2026. Configurations are listed when EPA and NHTSA records match.

Used blue SUV on a sunny dealer lot with its hood open and a clipboard on the fender

Looking at a 1991 940 for sale?

Print a one-page buyer's checklist: each recall campaign with a box to tick when the seller shows proof of repair, the top complaint areas to inspect, crash stars, MPG, and a link back to this page.

All 940 years

Where to next

1991 Volvo 940 FAQ

How many recalls does the 1991 Volvo 940 have?

NHTSA lists 2 recall campaigns: 91V075000 (seat belt), 91V010000 (fuel pump). Use NHTSA's VIN lookup to see whether a specific car was repaired.

What are the most common 1991 Volvo 940 problems?

Owners filed 11 complaints with NHTSA. Air bags (3), Seats (3), Fuel system (2) are mentioned most. These are owner reports, not verified findings.

What mpg does the 1991 Volvo 940 get?

EPA rates the 2.3 L 4-cyl · 4-speed automatic version at 16 city, 22 highway and 18 combined mpg. Other configurations are listed in the fuel economy section.

How does the 1991 940 compare with other years?

Among the 1990–1998 Volvo 940 model years at least five years old, the 1990 drew the fewest complaints (1) and the 1994 the most (41). The 1991 drew 11. Counts are owner reports, not failure rates.

How this page was madeSources, processing, limits, review and changes

Processing

  • Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
  • Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.

Limitations

  • Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
  • Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
  • Recent model years are still collecting reports.

Review

Data compiled automatically from the official files listed here.

Changelog

  • 2026-10-06 Data refreshed from the official files.
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