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2004 Hyundai Santa Fe: Problems, Recalls and MPG

What this means

NHTSA lists 3 recall campaigns for the 2004 Hyundai Santa Fe, most recently filed July 2014. Owners have filed 303 complaints with NHTSA, most often about the suspension.

Data summary generated from official records. Methodology Data: NHTSA, DOT, EPA · Refreshed Oct 6, 2026
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Recalls (3)

NHTSA lists 3 recall campaigns for the 2004 Hyundai Santa Fe. Check whether yours was repaired with NHTSA's free VIN lookup ↗

Only NHTSA and your automaker know whether your specific car was repaired. PlainVIN shows every recall campaign listed for a model year, with the official text and how many cars have been fixed so far.

Check on NHTSA ↗
Listed for 2004 Hyundai Santa Fe. Not checked against your VIN.
Recall 14V435000 Filed Jul 18, 2014

Front Coil Spring Corrosion

Suspension · front · springs · coil springs
Official NHTSA text
Summary
Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 “salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.
Consequence
If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.
Remedy
Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
28.4% repairedof 271,773 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 14V435000
Listed for 2004 Hyundai Santa Fe. Not checked against your VIN.
Recall 04V131000 Filed Mar 16, 2004

HYUNDAI/ABS ECU

Service brakes, hydraulic · antilock/traction control/electronic limited slip · control unit/module
Official NHTSA text
Summary
ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.
Consequence
IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.
Remedy
DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Repair progress not yet reported17,401 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 04V131000
Listed for 2004 Hyundai Santa Fe. Not checked against your VIN.
Recall 03V520000 Filed Dec 18, 2003

HYUNDAI/FMVSS 120/TIRE PRESSURE LABEL

Equipment · other · labels
Official NHTSA text
Summary
CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence
THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.
Remedy
OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
Repair progress not yet reported249,309 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 03V520000

PlainVIN shows public government records for education. It isn't a vehicle inspection or legal advice. Check your own VIN with NHTSA or your dealer.

Owner complaints (303)

303 complaints filed with NHTSA (owner reports, not verified findings). The suspension is mentioned most often.

32involved a crash
7involved a fire
35injuries reported
0deaths reported

As reported by owners in their complaints. These are reports, not NHTSA findings.

Most-reported components

Complaints filed with NHTSA for the 2004 Hyundai Santa Fe, by component (top 10). One complaint can list several components, so these add up to more than 303.Source: NHTSA ODI owner complaints · Retrieved Oct 6, 2026 · Report a data error

How 2004 compares with other Santa Fe years

Best and worst Santa Fe years →
2001200220032004200520062007200820092010
This year (2004)Other yearsStill collecting reports

Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Owners are still filing reports for recent model years, so these counts will grow. Source: NHTSA ODI, retrieved Oct 6, 2026.

Fuel economy: up to 20 mpg combined

20
mpg combined
18
city
25
highway
EPA annual fuel cost
$3,350
CO₂ tailpipe
444 g/mi
EPA class
Sport Utility Vehicle -

What it costs you to run

$3,266per year
$272per month
750gallons a year

Miles ÷ 20 mpg × $4.354 (EIA US average regular, week of Oct 5, 2026, all taxes included). Source: EPA · EIA.

EPA label estimates from lab tests; your mileage will vary.

Specs by configuration

2004 Hyundai Santa Fe configurations with EPA data
Engine · transmissionDriveCity / Hwy / CombEPA $/yrCO₂ g/mi
2.4 L 4-cyl · 4-speed automaticFront-Wheel Drive18 / 25 / 20$3,350444
2.4 L 4-cyl · 5-speed manualFront-Wheel Drive18 / 25 / 20$3,350444
2.7 L 6-cyl · 4-speed automaticFront-Wheel Drive18 / 24 / 20$3,350444
2.7 L 6-cyl · 4-speed automatic4-Wheel or All-Wheel Drive16 / 22 / 18$3,700494
3.5 L 6-cyl · 5-speed automaticFront-Wheel Drive15 / 20 / 17$3,950523
3.5 L 6-cyl · 5-speed automatic4-Wheel or All-Wheel Drive15 / 19 / 17$3,950523

Source: EPA fuel economy data, retrieved Oct 6, 2026. Configurations are listed when EPA and NHTSA records match.

Used blue SUV on a sunny dealer lot with its hood open and a clipboard on the fender

Looking at a 2004 Santa Fe for sale?

Print a one-page buyer's checklist: each recall campaign with a box to tick when the seller shows proof of repair, the top complaint areas to inspect, crash stars, MPG, and a link back to this page.

All Santa Fe years

Where to next

2004 Hyundai Santa Fe FAQ

How many recalls does the 2004 Hyundai Santa Fe have?

NHTSA lists 3 recall campaigns: 14V435000 (suspension), 04V131000 (brake), 03V520000 (equipment). Use NHTSA's VIN lookup to see whether a specific car was repaired.

What are the most common 2004 Hyundai Santa Fe problems?

Owners filed 303 complaints with NHTSA. Suspension (69), Air bags (43), Service brakes (43) are mentioned most. These are owner reports, not verified findings.

What mpg does the 2004 Hyundai Santa Fe get?

EPA rates the 2.4 L 4-cyl · 4-speed automatic version at 18 city, 25 highway and 20 combined mpg. Other configurations are listed in the fuel economy section.

How does the 2004 Santa Fe compare with other years?

Among the 2001–2010 Hyundai Santa Fe model years at least five years old, the 2006 drew the fewest complaints (106) and the 2007 the most (683). The 2004 drew 303. Counts are owner reports, not failure rates.

How this page was madeSources, processing, limits, review and changes

Processing

  • Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
  • Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.

Limitations

  • Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
  • Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
  • Recent model years are still collecting reports.

Review

Data compiled automatically from the official files listed here.

Changelog

  • 2026-10-06 Data refreshed from the official files.
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