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2011 Ford Fusion: Problems, Recalls and MPG

What this means

NHTSA lists seven recall campaigns for the 2011 Ford Fusion: four for air bags (filed 2016–2021), one for the fuel system (filed 2015), one for steering (filed 2015) and one more for other parts. Owners have filed 2,787 complaints with NHTSA, most often about the steering and the air bags. For comparison, owners filed 5,130 for the 2010 and 2,516 for the 2012 Fusion. In NHTSA crash tests it earned 4 stars overall, with a 10.5% rollover risk.

Summary reviewed by Recalls & Safety Desk · Oct 6, 2026 How we write summaries Data: NHTSA, DOT, EPA · Refreshed Oct 6, 2026
Recalls 7campaigns 4 air bag · 1 fuel system · 1 steering Source: NHTSA Complaints 2,787filed Owner reports, 2007–2016 shown Source: NHTSA ODI Crash tests 4★overall ★★★★☆ Frontal 3★ · Side 4★ · Rollover 4★ Source: NHTSA NCAP Fuel economy 26mpg combined $2,512/yr at this week's prices Source: EPA · EIA Specs 2.5 L 4-cyl· 6-speed automatic 8 engine and transmission configurations Source: NHTSA vPIC
Compare

Recalls (7)

NHTSA lists 7 recall campaigns for the 2011 Ford Fusion. Check whether yours was repaired with NHTSA's free VIN lookup ↗

Only NHTSA and your automaker know whether your specific car was repaired. PlainVIN shows every recall campaign listed for a model year, with the official text and how many cars have been fixed so far.

Check on NHTSA ↗
Listed for 2011 Ford Fusion. Not checked against your VIN.
Recall 21V158000 Filed Mar 10, 2021

Driver's Air Bag Inflator May Explode

Air bags · frontal · driver side · inflator module
Official NHTSA text
Summary
Ford Motor Company (Ford) is recalling certain 2007-2011 Ranger, 2006-2012 Fusion, Lincoln Zephyr, Lincoln MKZ, 2006-2011 Mercury Milan, 2007-2010 Ford Edge, and Lincoln MKX vehicles. The driver's side air bag inflator may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, high temperatures, and high temperature cycling.
Consequence
An inflator explosion may result in sharp metal fragments striking the driver or other occupants, resulting in serious injury or death.
Remedy
Ford will notify owners, and dealers will replace the driver-side airbag inflator or module with an alternate one, free of charge. Owner notification letters were mailed on April 9, 2021 for the passenger side, and November 14, 2022 for the driver side. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S12.
35.2% repairedof 2,602,668 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 21V158000
Listed for 2011 Ford Fusion. Not checked against your VIN.
Recall 21V081000 Filed Feb 16, 2021

Frontal Air Bag Inflator May Explode

Air bags · frontal
Official NHTSA text
Summary
Ford Motor Company (Ford) is recalling certain 2005-2014 Mustang, 2004-2011 Ranger, 2009-2011 Mercury Milan, 2006 Ford GT, 2008-2012 Fusion, 2007-2010 Edge and Lincoln MKX, and 2009-2010 Lincoln MKZ vehicles. These vehicles may be equipped with a driver or passenger frontal air bag inflator used as a replacement service part, that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence
In the event of a crash necessitating deployment of the frontal air bag, an inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy
Ford will notify owners, and dealers will inspect the driver and passenger air bag module, and replace either the module or the inflator, if necessary, free of charge. The recall began March 17, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 21S05.
42.8% repairedof 1,067 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 21V081000
Listed for 2011 Ford Fusion. Not checked against your VIN.
NHTSA: Do not drive. NHTSA says owners should not drive these vehicles until the recall repair is done. What a Do Not Drive recall means
Recall 19V001000 Filed Jan 7, 2019

Passenger Frontal Air Bag Inflator May Explode

Air bags · frontal · passenger side · inflator module
Official NHTSA text
Summary
Ford Motor Company (Ford) is recalling certain 2014 Ford Mustang vehicles sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A." Additionally, Ford is recalling certain 2011 Ford Ranger and Mercury Milan vehicles, 2011-2012 Ford Fusion and Lincoln Zephyr/MKZ vehicles and 2011-2014 Ford Mustang vehicles sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B." Ford is also recalling certain 2010 Ford Edge and Lincoln MKX vehicles, 2010-2011 Ford Ranger and Mercury Milan vehicles, 2010-2012 Ford Fusion and Lincoln Zephyr/MKZ vehicles, and 2010-2014 Ford Mustang vehicles sold, or ever registered, in the states of AK, CO, CT, ID, IA, ME, MA, MI, MN, MT, NH, NY, ND, OR, RI, SD, UT, VT, WA, WI, and WY or "Zone C." These vehicles are equipped with air bag inflators assembled as part of the passenger frontal air bag modules, used as original equipment or replacement equipment (such as after a vehicle crash necessitating replacement of the original air bags), that may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence
An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy
Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. The recall began February 13, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall 19S01.
72.6% repairedof 782,384 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 19V001000
Listed for 2011 Ford Fusion. Not checked against your VIN.
NHTSA: Do not drive. NHTSA says owners should not drive these vehicles until the recall repair is done. What a Do Not Drive recall means
Recall 16V384000 Filed May 31, 2016

Passenger Frontal Air Bag Inflator May Rupture

Air bags · frontal · passenger side · inflator module
Official NHTSA text
Summary
Ford Motor Company (Ford) is recalling certain model year 2007-2011 Ford Ranger vehicles, 2006-2011 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2007-2010 Ford Edge, Lincoln MKX vehicles, 2005-2006 Ford GT vehicles, and 2005-2011 Ford Mustang vehicles originally sold, or ever registered, in Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands, or "Zone A." Additionally, unless included in "Zone A" above, Ford is recalling certain model year 2007-2008 Ford Ranger, Edge and Lincoln MKX vehicles, 2006-2008 Ford Fusion, Mercury Milan and Lincoln Zephyr/MKZ vehicles, 2005-2006 Ford GT vehicles and 2005-2008 Ford Mustang vehicles originally sold, or ever registered, in Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia, or "Zone B." Any vehicle not included in "Zone A", or "Zone B" is not included in the safety recall. These vehicles are equipped with certain air bag inflators assembled as part of the passenger frontal air bag modules, and used as original equipment or replacement equipment. In the event of a crash necessitating deployment of the front air bags, these inflators may rupture due to propellant degradation occurring after long-term exposure to absolute humidity and temperature cycling.
Consequence
An inflator rupture may result in metal fragments striking the vehicle occupants resulting in serious injury or death.
Remedy
Owners are advised not to drive their vehicles until the repair has been performed. Ford will notify owners, and dealers will replace the passenger frontal air bag inflator, free of charge. Ford mailed interim letters informing owners that parts are not yet available on July 15, 2016. Owners will receive a second notice when remedy parts become available. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S01.
24.6% repairedof 1,892,343 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 16V384000
Listed for 2011 Ford Fusion. Not checked against your VIN.
Recall 15V793000 Filed Nov 24, 2015

Fuel Tank May Crack

Fuel system, gasoline · storage · auxillary tank
Official NHTSA text
Summary
Ford Motor Company (Ford) is recalling certain model year 2010-2011 Ford Fusion vehicles manufactured July 21, 2008, to March 4, 2011, and 2010-2011 Mercury Milan vehicles manufactured July 23, 2008, to December 10, 2010. The affected vehicles have fuel vapor canisters whose purge valves may not operate properly resulting in abnormal pressure changes in the fuel tank.
Consequence
The pressure changes may cause the tank to crack and leak fuel. A fuel leak in the presence of an ignition source increases the risk of a fire.
Remedy
Ford will notify owners, and dealers will update the vehicle powertrain control modules and inspect the vehicle for any diagnostic trouble codes (DTCs) for this issue and perform a leak test on the Canister Purge Valve (CPV). The fuel tank will be inspected for cracks. The CPV and fuel tank will be replaced as necessary. These repairs will be performed free of charge. The recall began on January 15, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S34.
65.8% repairedof 411,205 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 15V793000
Listed for 2011 Ford Fusion. Not checked against your VIN.
Recall 15V340000 Filed Jun 2, 2015

Loss of Electric Power Steering Assist

Steering · electric power assist system
Official NHTSA text
Summary
Ford Motor Company (Ford) is recalling certain model year 2011-2012 Ford Fusion vehicles without a 3.5L engine and Lincoln MKZ hybrid electric vehicles, 2011 Mercury Milan vehicles, 2011-2012 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with a 3.5L GTDI engine and 2013 Ford Taurus, Ford Flex, Lincoln MKS, and Lincoln MKT vehicles equipped with any available engine. The affected vehicles have electric power steering assist systems that may shut down as a result of a steering motor sensor fault.
Consequence
If the vehicle experiences a loss of power steering assist, extra steering effort will be required at lower speeds, increasing the risk of a vehicle crash.
Remedy
Ford will notify owners, and dealers will check the Power Steering Control Module (PSCM) for Diagnostic Trouble Codes (DTC). If dealers find any loss of steering assist DTCs, the steering gear will be replaced, free of charge. If, no codes are found during the PSCM inspection, the PSCM software will be updated, free of charge. The recall began on July 21, 2015. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 15S18.
69.4% repairedof 393,623 vehicles
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 15V340000
Listed for 2011 Ford Fusion. Not checked against your VIN.
Recall 11V574000 Filed Dec 7, 2011

FRACTURE WHEEL STUDS

Wheels · lugs/nuts/bolts/studs
Official NHTSA text
Summary
FORD IS RECALLING CERTAIN MODEL YEAR 2010-2011 FORD FUSION AND MERCURY MILAN VEHICLES EQUIPPED WITH 17 INCH STEEL WHEELS AND BUILT FROM APRIL 1, 2009, THROUGH APRIL 30, 2009, AND FROM DECEMBER 1, 2009, THROUGH NOVEMBER 13, 2010. THE WHEEL STUDS MAY FRACTURE, POTENTIALLY CAUSING A WHEEL TO SEPARATE.
Consequence
WHILE DRIVING, MULTIPLE STUD FRACTURES COULD OCCUR AT THE WHEEL LOCATION, AND THE OPERATOR MAY EXPERIENCE VEHICLE VIBRATION AND/OR WHEEL SEPARATION, INCREASING THE RISK OF A CRASH.
Remedy
FORD WILL NOTIFY OWNERS, AND DEALERS WILL INSPECT THE REAR BRAKE DISC SURFACE FOR FLATNESS AND REPLACE THE DISCS AS NECESSARY. ADDITIONALLY, THE WHEEL LUG NUTS WILL BE REPLACED ON ALL FOUR WHEELS. THE SAFETY RECALL IS EXPECTED TO BEGIN ON OR ABOUT JANUARY 24, 2012. OWNERS MAY CONTACT THE FORD MOTOR COMPANY CUSTOMER RELATIONSHIP CENTER AT 1-866-436-7332.
Repair progress not yet reported128,616 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 11V574000

PlainVIN shows public government records for education. It isn't a vehicle inspection or legal advice. Check your own VIN with NHTSA or your dealer.

Which Fusion years had the most recalls?Best & worst years →Every recall for the Ford FusionAll model years →Where is the VIN on my car?VIN location guide →

Owner complaints (2,787)

2,787 complaints filed with NHTSA (owner reports, not verified findings). The steering is mentioned most often.

80involved a crash
10involved a fire
46injuries reported
1deaths reported

As reported by owners in their complaints. These are reports, not NHTSA findings.

Most-reported components

Complaints filed with NHTSA for the 2011 Ford Fusion, by component (top 10). One complaint can list several components, so these add up to more than 2,787.Source: NHTSA ODI owner complaints · Retrieved Oct 6, 2026 · Report a data error

How 2011 compares with other Fusion years

Best and worst Fusion years →
1,064 1,353 1,022 5,130 2,787 2,516 1,791 1,330 994 1,632
2007200820092010201120122013201420152016
This year (2011)Other yearsStill collecting reports

Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Owners are still filing reports for recent model years, so these counts will grow. Source: NHTSA ODI, retrieved Oct 6, 2026.

Crash tests: 4 stars overall

Overall★★★★☆
Frontal crashDriver 4★ · Passenger 3★★★★☆☆
Side crashDriver 5★ · Passenger 3★★★★★☆
Side pole★★★★☆
RolloverRollover risk 10.5%★★★★☆
Front seat of a modern car with the seat belt buckled across the passenger seat
Compare fairly. Compare stars only between vehicles of similar size and weight. Ratings apply to the tested configuration.

Source: NHTSA 5-Star Safety Ratings (NCAP), 2011 Ford Fusion 4 dr fwd, retrieved Oct 6, 2026.

Fuel economy: up to 26 mpg combined

26
mpg combined
23
city
32
highway
EPA annual fuel cost
$2,600
CO₂ tailpipe
342 g/mi
EPA class
Midsize Cars

What it costs you to run

$2,512per year
$209per month
577gallons a year

Miles ÷ 26 mpg × $4.354 (EIA US average regular, week of Oct 5, 2026, all taxes included). Source: EPA · EIA.

EPA label estimates from lab tests; your mileage will vary.

Specs by configuration

2011 Ford Fusion configurations with EPA data
Engine · transmissionDriveCity / Hwy / CombEPA $/yrCO₂ g/mi
2.5 L 4-cyl · 6-speed automaticFront-Wheel Drive23 / 32 / 26$2,600342
2.5 L 4-cyl · 6-speed manualFront-Wheel Drive22 / 31 / 25$2,700356
2.5 L 4-cyl · 6-speed automaticFront-Wheel Drive22 / 29 / 24$2,800370
2.5 L 4-cyl · 6-speed manualFront-Wheel Drive22 / 28 / 24$2,800370
3 L 6-cyl · 6-speed automaticFront-Wheel Drive20 / 28 / 23$2,900386
3.5 L 6-cyl · 6-speed automaticFront-Wheel Drive18 / 26 / 21$3,200423
3 L 6-cyl · 6-speed automaticAll-Wheel Drive18 / 25 / 20$3,350444
3.5 L 6-cyl · 6-speed automaticAll-Wheel Drive17 / 24 / 19$3,550468

Source: EPA fuel economy data, retrieved Oct 6, 2026. Configurations are listed when EPA and NHTSA records match.

Used blue SUV on a sunny dealer lot with its hood open and a clipboard on the fender

Looking at a 2011 Fusion for sale?

Print a one-page buyer's checklist: each recall campaign with a box to tick when the seller shows proof of repair, the top complaint areas to inspect, crash stars, MPG, and a link back to this page.

All Fusion years

Where to next

Which Fusion years drew the fewest complaints?Best & worst years →2012 Ford Fusion report2,516 complaints · 5 campaigns →2010 Ford Fusion report5,130 complaints · 11 campaigns →Have a VIN? Decode itVIN decoder →

2011 Ford Fusion FAQ

How many recalls does the 2011 Ford Fusion have?

NHTSA lists 7 recall campaigns: 21V158000 (air bag), 21V081000 (air bag), 19V001000 (air bag), 16V384000 (air bag), 15V793000 (fuel system), 15V340000 (steering), 11V574000 (wheel). Use NHTSA's VIN lookup to see whether a specific car was repaired.

What are the most common 2011 Ford Fusion problems?

Owners filed 2,787 complaints with NHTSA. Steering (1,429), Air bags (330), Engine (276) are mentioned most. These are owner reports, not verified findings.

What mpg does the 2011 Ford Fusion get?

EPA rates the 2.5 L 4-cyl · 6-speed automatic version at 23 city, 32 highway and 26 combined mpg. Other configurations are listed in the fuel economy section.

What safety rating did the 2011 Ford Fusion get?

NHTSA rated the 2011 Ford Fusion 4 dr fwd 4 stars overall, with 3 stars frontal, 4 stars side and 4 stars rollover (10.5% rollover risk).

How does the 2011 Fusion compare with other years?

Among the 2007–2016 Ford Fusion model years at least five years old, the 2015 drew the fewest complaints (994) and the 2010 the most (5,130). The 2011 drew 2,787. Counts are owner reports, not failure rates.

How this page was madeSources, processing, limits, review and changes

Processing

  • Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
  • Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.

Limitations

  • Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
  • Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
  • Recent model years are still collecting reports.

Review

Summary reviewed on Oct 6, 2026.

Changelog

  • 2026-10-06 Data refreshed from the official files.
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