Independent · Not affiliated with NHTSA or any automaker MethodologyData sourcesData refreshed Oct 6, 2026

1996 Ford F-250: Problems, Recalls and MPG

What this means

NHTSA lists 4 recall campaigns for the 1996 Ford F-250, most recently filed August 2006. Owners have filed 176 complaints with NHTSA, most often about the tires.

Data summary generated from official records. Methodology Data: NHTSA, DOT, EPA · Refreshed Oct 6, 2026
Compare

Recalls (4)

NHTSA lists 4 recall campaigns for the 1996 Ford F-250. Check whether yours was repaired with NHTSA's free VIN lookup ↗

Only NHTSA and your automaker know whether your specific car was repaired. PlainVIN shows every recall campaign listed for a model year, with the official text and how many cars have been fixed so far.

Check on NHTSA ↗
Listed for 1996 Ford F-250. Not checked against your VIN.
Recall 06V286000 Filed Aug 1, 2006

SPEED CONTROL DEACTIVATION SWITCH/SUPPLEMENT

Vehicle speed control
Official NHTSA text
Summary
ON CERTAIN TRUCKS EQUIPPED WITH SPEED CONTROL, GASOLINE OR NATURAL GAS ENGINES, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT.
Consequence
OVERHEATING COULD RESULT IN SMOKE OR BURN AND AN UNDERHOOD FIRE.
Remedy
DEALERS WILL INSTALL A FUSED WIRING HARNESS INTO THE SPEED CONTROL SYSTEM FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 7, 2006. OWNERS MAY CONTACT FORD AT 1-866-436-7332. (NOTE: ALSO SEE RECALLS 05V017 AND 05V388)
Repair progress not yet reported1,200,000 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 06V286000
Listed for 1996 Ford F-250. Not checked against your VIN.
Recall 05V388000 Filed Sep 7, 2005

SPEED CONTROL DEACTIVATION SWITCH

Vehicle speed control
Official NHTSA text
Summary
ON CERTAIN PICKUP TRUCKS AND SPORT UTILITY VEHICLES EQUIPPED WITH SPEED CONTROL, THE SPEED CONTROL DEACTIVATION SWITCH MAY OVERHEAT, SMOKE, OR BURN.
Consequence
A FIRE AT THE SWITCH COULD OCCUR.
Remedy
BY LETTER DATED SEPTEMBER 12, 2005, OWNERS WERE INSTRUCTED TO RETURN THEIR VEHICLES TO THEIR DEALERS TO HAVE THE SPEED CONTROL DEACTIVATION SWITCH DISCONNECTED. OWNERS WHO HAVE HAD THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED THAT PARTS WILL BE AVAILABLE AND ADVISED TO MAKE AN APPOINTMENT TO RECONNECT THE SPEED CONTROL BEGINNING IN FEBRUARY 2006. OWNERS WHO DID NOT HAVE THEIR SPEED CONTROL DEACTIVATED ARE BEING NOTIFIED TO HAVE THEIR SYSTEM REMEDIED BEGINNING IN FEBRUARY 2006. OWNERS ARE URGED TO AVAIL THEMSELVES OF THE FREE DISCONNECT SERVICE AS SOON AS POSSIBLE BECAUSE OF THE SIGNIFICANT RISK OF FIRE. OWNERS MAY CONTACT FORD AT 1-800-392-3673. (NOTE: ALSO SEE RECALLS 05V017 AND 06V286)
Repair progress not yet reported4,500,000 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 05V388000
Listed for 1996 Ford F-250. Not checked against your VIN.
Recall 96V161000 Filed Aug 29, 1996

FORD/EQUIPMENT; CERTIFICATION LABEL

Equipment · other · labels
Official NHTSA text
Summary
THE CERTIFICATION LABELS ON THE INVOLVED VEHICLES HAS INCORRECT REAR TIRE INFLATION PRESSURE DESIGNATIONS. THIS DOES NOT COMPLY WITH FMVSS NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."
Consequence
INCORRECT INFLATION PRESSURES COULD CAUSE PREMATURE WEAR OF THE REAR TIRES. .
Remedy
OWNERS WILL BE PROVIDED WITH CORRECT CERTIFICATION LABELS AND INSTRUCTIONS FOR INSTALLING THESE LABELS. DEALERS CAN INSTALL THIS LABEL IF THE OWNER SO DESIRES.
Repair progress not yet reported134,770 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 96V161000
Listed for 1996 Ford F-250. Not checked against your VIN.
Recall 96V146000 Filed Aug 1, 1996

FORD/STRUCTURE; FRAME; MEMBERS AND BODY

Structure · frame and members
Official NHTSA text
Summary
THE CROSSMEMBER FRAME GUSSETS WERE INSTALLED WITH UNDERSIZED THREADED FASTENERS FOLLOWING A BREAKDOWN OF THE PRODUCTION RIVET GUN THAT IS GENERALLY USED. THIS GUSSET IS THE ATTACHMENT POINT FOR THE REAR STRAP OF THE MID-SHIP FUEL TANK.
Consequence
THE SUBJECT FASTENERS CAN SEPARATE CAUSING IN THE REAR STRAP OF THE AFFECTED FUEL TANK TO BECOME DISCONNECTED. A LOOSE OR DISCONNECTED REAR STRAP ALLOWS THE FUEL TANK TO POSSIBLY CONTACT THE ROAD SURFACE INCREASING THE RISK OF A VEHICLE FIRE.
Remedy
DEALERS WILL REPLACE THE CROSSMEMBER GUSSET FASTENERS WITH THE SPECIFIED ALTERNATIVE FASTENERS (BOLTS).
Repair progress not yet reported200 vehicles potentially affected
Manufacturer report to NHTSA · Source: US DOT recall completion data, retrieved Oct 6, 2026
Check your VIN on NHTSA or ask a dealer to check campaign 96V146000

PlainVIN shows public government records for education. It isn't a vehicle inspection or legal advice. Check your own VIN with NHTSA or your dealer.

Owner complaints (176)

176 complaints filed with NHTSA (owner reports, not verified findings). The tires is mentioned most often.

10involved a crash
25involved a fire
3injuries reported
0deaths reported

As reported by owners in their complaints. These are reports, not NHTSA findings.

Most-reported components

Complaints filed with NHTSA for the 1996 Ford F-250, by component (top 10). One complaint can list several components, so these add up to more than 176.Source: NHTSA ODI owner complaints · Retrieved Oct 6, 2026 · Report a data error

How 1996 compares with other F-250 years

Best and worst F-250 years →
1992199319941995199619971998199920002001
This year (1996)Other yearsStill collecting reports

Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Owners are still filing reports for recent model years, so these counts will grow. Source: NHTSA ODI, retrieved Oct 6, 2026.

Fuel economy: up to 14 mpg combined

14
mpg combined
13
city
17
highway
EPA annual fuel cost
$4,800
CO₂ tailpipe
635 g/mi
EPA class
Standard Pickup Trucks

What it costs you to run

$4,665per year
$389per month
1,071gallons a year

Miles ÷ 14 mpg × $4.354 (EIA US average regular, week of Oct 5, 2026, all taxes included). Source: EPA · EIA.

EPA label estimates from lab tests; your mileage will vary.

Specs by configuration

1996 Ford F-250 configurations with EPA data
Engine · transmissionDriveCity / Hwy / CombEPA $/yrCO₂ g/mi
4.9 L 6-cyl · 5-speed manualRear-Wheel Drive13 / 17 / 14$4,800635
5 L 8-cyl · 4-speed automaticRear-Wheel Drive12 / 17 / 14$4,800635
5 L 8-cyl · 5-speed manualRear-Wheel Drive13 / 17 / 14$4,800635
4.9 L 6-cyl · 4-speed automaticRear-Wheel Drive12 / 16 / 13$5,150684
5.8 L 8-cyl · 4-speed automaticRear-Wheel Drive11 / 16 / 13$5,150684

Source: EPA fuel economy data, retrieved Oct 6, 2026. Configurations are listed when EPA and NHTSA records match.

Used blue SUV on a sunny dealer lot with its hood open and a clipboard on the fender

Looking at a 1996 F-250 for sale?

Print a one-page buyer's checklist: each recall campaign with a box to tick when the seller shows proof of repair, the top complaint areas to inspect, crash stars, MPG, and a link back to this page.

All F-250 years

Where to next

1996 Ford F-250 FAQ

How many recalls does the 1996 Ford F-250 have?

NHTSA lists 4 recall campaigns: 06V286000 (vehicle speed control), 05V388000 (vehicle speed control), 96V161000 (equipment), 96V146000 (structure). Use NHTSA's VIN lookup to see whether a specific car was repaired.

What are the most common 1996 Ford F-250 problems?

Owners filed 176 complaints with NHTSA. Tires (35), Engine and engine cooling (28), Power train (19) are mentioned most. These are owner reports, not verified findings.

What mpg does the 1996 Ford F-250 get?

EPA rates the 4.9 L 6-cyl · 5-speed manual version at 13 city, 17 highway and 14 combined mpg. Other configurations are listed in the fuel economy section.

How does the 1996 F-250 compare with other years?

Among the 1992–2001 Ford F-250 model years at least five years old, the 1998 drew the fewest complaints (56) and the 1999 the most (581). The 1996 drew 176. Counts are owner reports, not failure rates.

How this page was madeSources, processing, limits, review and changes

Processing

  • Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
  • Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.

Limitations

  • Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
  • Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
  • Recent model years are still collecting reports.

Review

Data compiled automatically from the official files listed here.

Changelog

  • 2026-10-06 Data refreshed from the official files.
Was this report useful?Report a data error
My Garage
Save this car and we'll flag new recall campaigns next time you visit.