Recalls (2)
NHTSA lists 2 recall campaigns for the 2004 Chevrolet Aveo. Check whether yours was repaired with NHTSA's free VIN lookup ↗
Only NHTSA and your automaker know whether your specific car was repaired. PlainVIN shows every recall campaign listed for a model year, with the official text and how many cars have been fixed so far.
Check on NHTSA ↗Daytime Running Light Module Overheating
- Summary
- General Motors is recalling certain model year 2004-2008 Chevrolet Aveo vehicles equipped with daytime running lights (DRL). In the affected vehicles, there may be heat generated within the DRL module located in the center console in the instrument panel, which could melt the DRL module.
- Consequence
- If the DRL module melts due to the heat generation, it could cause a vehicle fire.
- Remedy
- GM will notify owners, and dealers will install a revised DRL module, inspect the wiring connector for heat damage, and clean the DRL circuit grounds. Owners were sent interim notices on August 14, 2014. The recall began on February 6, 2015. Owners may contact General Motors customer service at 1-800-222-1020 (Chevrolet). General Motors recall number for this campaign is 14236.
GM/REAR SAFETY BELT TWISTED
- Summary
- ON CERTAIN PASSENGER VEHICLES, THE REAR SAFETY BELT CAN BECOME TWISTED.
- Consequence
- IF THIS OCCURS THE SAFETY BELT RETRACTOR MAY LOCK IN POSITION SO THAT THE BELT CANNOT BE USED. IN THE EVENT OF A VEHICLE CRASH, PERSONAL INJURY TO THE SEAT OCCUPANT COULD OCCUR.
- Remedy
- DEALERS WILL INSTALL A SAFETY BELT WEBBING GUIDE TO PREVENT THE BELT FROM TWISTING. THE RECALL BEGAN ON OCTOBER 15, 2004. OWNERS SHOULD CONTACT CHEVROLET AT 1-800-630-2438. VEHICLE OWNERS LOCATED IN GUAM SHOULD CONTACT GM CUSTOMER ASSISTANCE AT 1-671-648-8453.
PlainVIN shows public government records for education. It isn't a vehicle inspection or legal advice. Check your own VIN with NHTSA or your dealer.
Owner complaints (206)
206 complaints filed with NHTSA (owner reports, not verified findings). The engine and engine cooling is mentioned most often.
As reported by owners in their complaints. These are reports, not NHTSA findings.
Most-reported components
| Component | Complaints | % of 206 |
|---|---|---|
| Engine and engine cooling | 62 | 30.1% |
| Electrical system | 37 | 18% |
| Air bags | 23 | 11.2% |
| Engine | 21 | 10.2% |
| Power train | 18 | 8.7% |
| Seat belts | 18 | 8.7% |
| Exterior lighting | 12 | 5.8% |
| Service brakes | 10 | 4.9% |
| Fuel system | 9 | 4.4% |
| Steering | 9 | 4.4% |
How 2004 compares with other Aveo years
Best and worst Aveo years →| Model year | Complaints | Recall campaigns |
|---|---|---|
| 2004 | 206 | 2 |
| 2005 | 235 | 1 |
| 2006 | 189 | 1 |
| 2007 | 216 | 2 |
| 2008 | 163 | 1 |
| 2009 | 169 | 1 |
| 2010 | 66 | 1 |
| 2011 | 77 | 0 |
| 2012 | 1 | 0 |
Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Owners are still filing reports for recent model years, so these counts will grow. Source: NHTSA ODI, retrieved Oct 6, 2026.
Fuel economy: up to 27 mpg combined
- EPA annual fuel cost
- $2,500
- CO₂ tailpipe
- 329 g/mi
- EPA class
- Compact Cars
What it costs you to run
Miles ÷ 27 mpg × $4.354 (EIA US average regular, week of Oct 5, 2026, all taxes included). Source: EPA · EIA.
EPA label estimates from lab tests; your mileage will vary.
Specs by configuration
| Engine · transmission | Drive | City / Hwy / Comb | EPA $/yr | CO₂ g/mi |
|---|---|---|---|---|
| 1.6 L 4-cyl · 5-speed manual | Front-Wheel Drive | 23 / 32 / 27 | $2,500 | 329 |
| 1.6 L 4-cyl · 4-speed automatic | Front-Wheel Drive | 23 / 31 / 26 | $2,600 | 342 |
Source: EPA fuel economy data, retrieved Oct 6, 2026. Configurations are listed when EPA and NHTSA records match.
Looking at a 2004 Aveo for sale?
Print a one-page buyer's checklist: each recall campaign with a box to tick when the seller shows proof of repair, the top complaint areas to inspect, crash stars, MPG, and a link back to this page.
Where to next
2004 Chevrolet Aveo FAQ
How many recalls does the 2004 Chevrolet Aveo have?
NHTSA lists 2 recall campaigns: 14V261000 (lighting), 04V407000 (seat belt). Use NHTSA's VIN lookup to see whether a specific car was repaired.
What are the most common 2004 Chevrolet Aveo problems?
Owners filed 206 complaints with NHTSA. Engine and engine cooling (62), Electrical system (37), Air bags (23) are mentioned most. These are owner reports, not verified findings.
What mpg does the 2004 Chevrolet Aveo get?
EPA rates the 1.6 L 4-cyl · 5-speed manual version at 23 city, 32 highway and 27 combined mpg. Other configurations are listed in the fuel economy section.
How does the 2004 Aveo compare with other years?
Among the 2004–2012 Chevrolet Aveo model years at least five years old, the 2012 drew the fewest complaints (1) and the 2005 the most (235). The 2004 drew 206. Counts are owner reports, not failure rates.
How this page was madeSources, processing, limits, review and changes
Data sources
- NHTSA recalls by vehicle
Retrieved Oct 6, 2026 - US DOT recall completion rates (data.transportation.gov)
Retrieved Oct 6, 2026 - NHTSA ODI owner complaints
Retrieved Oct 6, 2026 - NHTSA NCAP 5-Star Safety Ratings
Retrieved Oct 6, 2026 - EPA fuel economy data (licence confirmation pending)
Retrieved Oct 6, 2026 - EIA weekly retail gasoline prices
Weekly, all taxes included
Processing
- Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
- Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.
Limitations
- Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
- Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
- Recent model years are still collecting reports.
Review
Data compiled automatically from the official files listed here.
Changelog
- 2026-10-06 Data refreshed from the official files.