Independent · Not affiliated with NHTSA or any automaker MethodologyData sourcesData refreshed Oct 6, 2026

Volvo S40 Problems, Recalls and MPG by Year

What this means

NHTSA lists 12 recall campaigns across the Volvo S40, 2000–2011. Owners have filed 491 complaints with NHTSA. Of the last 12 model years with settled counts, the 2000 drew the most (122) and the 2011 the fewest (5).

Data summary generated from official records. Methodology Data: NHTSA, DOT, EPA · Refreshed Oct 6, 2026

Volvo S40 complaints by model year

491 owner complaints filed with NHTSA. Red numbers above the columns are recall campaigns for that model year.

200020012002200320042005200620072008200920102011
ComplaintsStill collecting reports3Recall campaigns

Counts are owner reports, not failure rates. Higher sales years tend to draw more reports. Source: NHTSA ODI, retrieved Oct 6, 2026.

Fewest complaints

  • 2011 · 5 complaints
  • 2010 · 9 complaints
  • 2009 · 10 complaints

Most complaints

  • 2000 · 122 complaints
  • 2001 · 84 complaints
  • 2005 · 69 complaints

Among the last 15 model years at least five years old; newer years are left out because owners are still filing reports. Every year compared →

Problem areas by model year

Complaints that name each component, 2002–2011. Darker cells mean more reports. One complaint can name several components.

Volvo S40 owner complaints by component and model year (NHTSA ODI)
Component2002200320042005200620072008200920102011
Electrical system 5311192454114
Service brakes 70124460100
Air bags 20115422020
Engine and engine cooling 31511430100
Fuel system 13612200000
Visibility 2025713000
Engine 0125524100
Fuel/propulsion system 1028700100

Source: NHTSA ODI owner complaints, retrieved Oct 6, 2026.

Volvo S40 recalls (12)

Recall campaigns NHTSA lists for at least one S40 model year, newest first.

NHTSA recall campaigns for the Volvo S40
CampaignFiledWhatModel yearsRepaired
11V186000Mar 18, 2011COMPONENT SUPPORT MEMBER2011—
10V591000Nov 22, 2010FRONT PASSENGER SIDE SEAT RAIL2009, 2010, 2011—
10V566000Nov 8, 2010760 PORTABLE AUTOMOTIVE GPS UNITS/GARMIN2004–2010—
08V329000Jul 23, 2008POWER STEERING HOSES/HUTCHINSON FLEXIBLES2008, 2009—
08V101000Mar 5, 2008BRAKE MASTER CYLINDER2007—
08V033000Jan 28, 2008PUMP ELECTRONIC MODULE (PEM) CORROSION2004, 2005, 2006—
06V137000Apr 24, 2006FUEL LINE2004, 2005, 2006—
04V493000Oct 14, 2004VOLVO/VACUUM VALVE/HOSE ASSEMBLY2004—
03V474000Nov 17, 2003VOLVO/ELECTRIC BRAKE VACUUM PUMP2000—
03V424000Oct 24, 2003VOLVO/FUEL LEAK2003, 2004—
03V284000Aug 1, 2003VOLVO/ISOFIX GUIDE2001–2004—
01V169000May 21, 2001VOLVO/ELECTRONIC CLIMATE CONTROL DIODE2001—

Only NHTSA and your automaker know whether your specific car was repaired. Open a model-year page for each campaign's official text, or check your VIN on NHTSA.

Check on NHTSA ↗

Fuel economy by model year

200021 mpg
200123 mpg
200222 mpg
200322 mpg
200422–23 mpg
200520–22 mpg
200620–23 mpg
200721–23 mpg
200820–23 mpg
200920–24 mpg
201022–24 mpg
201124 mpg

EPA combined mpg range across engine and transmission configurations. Your mileage will vary. Source: EPA, retrieved Oct 6, 2026.

Where to next

Volvo S40 FAQ

How many recalls has the Volvo S40 had?

NHTSA lists 12 recall campaigns that cover at least one Volvo S40 model year from 2000 to 2011. Each campaign card on the model-year pages has NHTSA's official text and the repair completion rate. Only NHTSA's VIN lookup can tell you whether a specific car was repaired.

Which Volvo S40 year has the most complaints?

Among the last 12 model years with settled counts, the 2000 drew the most owner complaints filed with NHTSA (122) and the 2011 the fewest (5). Counts are owner reports, not failure rates, and sales volume affects them.

What are the most common Volvo S40 problems?

Across the 2002–2011 model years, owners most often name the electrical system, service brakes, air bags in complaints filed with NHTSA.

What mpg does the Volvo S40 get?

EPA rates the 2011 Volvo S40 at 24 mpg combined, depending on engine and transmission.

How this page was madeSources, processing, limits, review and changes

Processing

  • Complaints are counted per component. One complaint can list several, so component totals add up to more than the total.
  • Fuel cost = miles per year ÷ EPA combined mpg × EIA weekly price for your region.

Limitations

  • Complaint counts are owner reports, not verified findings or failure rates. There is no sales denominator.
  • Recall campaigns are listed for the model year. Only NHTSA and the automaker know whether a specific car was repaired.
  • Recent model years are still collecting reports.

Review

Data compiled automatically from the official files listed here.

Changelog

  • 2026-10-06 Data refreshed from the official files.
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